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How to Implement Lean Manufacturing

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Cutting-edge Lean manufacturing strategiesThoroughly updated with the latest trends and new global case studies, How to Implement Lean Manufacturing, Second Edition, explains how to implement this powerful formula for eliminating waste, controlling quality and inventory, and improving overall performance across an enterprise environment. The book addresses the engineering and production aspects as well as the business culture challenges.

This practical guide describes the Toyota Production System (TPS) and specifies the distinct order in which Lean techniques should be applied to achieve maximum gains. By using the proven methods in this definitive resource, you can implement a successful Lean transformation in your organization. Find how to:


Create and deploy enterprise-wide strategies and goals
Improve speed and quality and dramatically lower costs
Reduce variation in the manufacturing system in order to reduce inventory
Reduce lead times to improve responsiveness and flexibility
Sustain process gains
Perform system-wide value-stream evaluations
Manage constraints and reduce bottlenecks
Implement cellular manufacturing
New material in the Second Edition reveals how to:


Avoid the typical management pitfalls and implementation errors that virtually guarantee a Lean transformation will fail
Implement the new skills of Lean leadership, including its six key elements
Shape and manage your culture using the five cultural change leading indicators

448 pages, Hardcover

First published June 15, 2009

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About the author

Lonnie Wilson

13 books3 followers

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Displaying 1 - 3 of 3 reviews
179 reviews4 followers
March 13, 2018
This is one of the most recommended guide to implement lean in the manufacturing. The book guides step by step process of lean implementation and presents few case studies for users. Lean is about long term philosophy and not a quick fix to the problems.
Profile Image for Mike Thelen.
88 reviews6 followers
November 29, 2017
Lonnie's been a professional friend for many years. He has a wealth of Lean knowledge and experience in Oil & Gas.
620 reviews48 followers
July 5, 2010
Clear guide to lean manufacturing

Lonnie Wilson brings decades of experience to this practical guide. He shows you how to put lean manufacturing to work in the real world without the usual windbag textbook theories and with plentiful examples. getAbstract finds that he provides solid information about what you need to do (and don’t need to do) to maximize lean’s benefits for your company. Wilson is clear and strikingly passionate. His manual is not difficult to understand, but it is somewhat technical. He directs his lessons – and his informed opinions – toward those who already know a good bit about manufacturing processes. He explains how Toyota uses lean within its Toyota Production System, but he also discusses how you can put lean into practice. Wilson describes how important corporate culture is to implementing lean manufacturing and notes which aspects of your organization must align with its approach. The book is full of checklists, assessments and charts to help you get to its core principles easily and grasp them quickly without ever getting lost in a fog of philosophy.

To learn more about this book, check out the following link: http://www.getabstract.com/summary/11...
Displaying 1 - 3 of 3 reviews

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