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A MAKE-YOUR-OWN GUIDE FOR HARD-TO-FIND SMALL PARTS! Using this excellent sourcebook as a guide, you can easily make high quality, defect-free castings for almost any purpose ... at amazingly low cost! Just some of the countless uses you'll find for this potentially profitable skill ... making obsolete or vintage car parts, hood ornaments, garden and fireplace tools, kitchen utensils, automotive parts, replacing broken antique parts, reproducing sculpture, plaques, and other art ... all kinds of decorative and useful objects for your own use or to sell! Writing in nontechnical language, author William Cannon provides all the instruction you need to cast any part ... putting an end to those long and often unfruitful scavenger hunts through shops, flea markets, and swap meets. This time- and money-saving second edition of the "bible" on casting small metal and rubber parts guides you through all the basics of foundry work. You'll learn how to reproduce or create new items of brass, bronze, or other metals ... or almost anything made of rubber. Cannon shows you how to organize your own home workshop -- the equipment you'll need, how much it costs, and how to set it all up! You can even open your own full- or part-time business. You'll discover which metal is better for certain jobs and why, how to choose molding sands, how to design and produce molds, and how to repair castings. Plus information is included on coremaking, casting problems and their causes, finishing castings and correcting defects ... even chapters on grinding, polishing, and buffing. Plus the completely updated and revised information on casting rubber parts will bring up up-to-date on all the recent developments in polyurethane rubber.
This is a great book for anyone interested in learning about small casting. It provides clear directions, illustrations and tips for the beginner that are priceless in getting them past the point of reading and to the 'doing' of making molds and casting.
One caveat. The pictures are not very high quality and it was a struggle to understand what I was seeing with some of them, but the illustrations and step by step instructions amply made up for that.
This is the book that got me off my duff and making plaster molds, rather then just thinking about it.
. . Contents Introduction Part 1: Casting Metal Parts 1. Survey of Casting Methods 2. Casting Your Own Hood Ornament 3. Alloys you can Cast 4. Foundry Equipment - Make it yourself 5. Molding Sands, Fluxes, Degassers, and Flasks 6. How to Make and Pour Molds 7. Core Making 8. Casting Problems and their Causes 9. Finishing Castings and Correcting Defects 10. Do's and Don'ts for Safety 11. Foundry Terms Part 2: Casting Rubber Parts 12. Rubber and a Space-age Substitute 13. Making a Top Bow Rest Pad 14. Making a Four- Hole Grommet 15. Making Door bumpers and Check Straps 16. Making a Fender Lamp Pad 17. Metal Molds for more Precision 18. Ingenuity Replaces Original Part 19. Molding From Defective Patterns 20. Molding with a Metal Insert 21. Making a Weatherstripping Mold 22. How to Estimate Amounts Needed 23. Be Careful, Clean, Dry, and Accurate! 24. Tips on Cutting and Shaping Rubber Appendix. Where to Buy Supplies and Equipment About The Author Index