Functional Design for 3D Printing 3rd Edition is your guide to the intersection of design, 3d printing, and utility.
This volume will demonstrate design practices that expand the possibilities for durable, functional objects. Your functional models will print quickly and reliably, delivering the full potential of the “desktop factory”.
Functional Design for 3D Printing will help you to:
* Turn your ideas into practical designs that print reliably and assemble into durable, functional objects * Maximize strength for utility and estimate working and failure load ratings * Minimize printing time, material use, and weight * Minimize the chance of print failure, ensuring reliable prints on a variety of machines and software * Design printable hinges, latches, interlocking parts, and other functional elements * Design printable electronic breadboards, prototypes, and simple components * Integrate flexibility and multiple materials into your functional designs * Solve bed adhesion and warping problems at the design level, improving print reliability * Select the correct structural paradigm(s) for each application * Know how and when to include dedicated support structures into your model for maximum printability
If you are not new to 3d printing, Functional Design for 3D Printing will present design principles and practices that will help you to quickly model functional, printable objects. This volume will help you to improve and accelerate your design and prototyping work-flow.
If you are a novice designer, Functional Design for 3D Printing will be a useful introduction, supplement, and reference for functional design. This volume will give you the technical framework for you to improve your expertise with a minimum of trial and error frustration and will be your go-to guide for design solutions.
120 illustrations, 234 pages.
This third edition is extensively improved and expanded from the second edition:
More than twice as many illustrations and 35% more text
Extensively rewritten for easier reading and comprehension
Updated with modern materials and technologies
Some words of praise from purchasers of the second edition:
“Unlike many other currently available books about 3D printing which are heavy with ra-ra encouragements about how great 3D printing is and how everyone can excel with a little effort, this book is simply page after page of useful information about the nitty-gritty aspects of actually trying to print good models. This is the kind of knowledge that beginning (and experienced) enthusiasts need to know to avoid any potential frustrations. Don't be put off by the rather short length of this book; there's more here than most other books that are hundreds of pages longer. Highly recommended.”
“Lots of solid information on best design practice and material properties. It's written in such a way that the information won't be out of date for a long time. If you're experienced at 3D printing this book will reaffirm the things you learned through trial and error, and probably teach you a few tricks you never thought of. If you're new to 3d printing or new at designing parts that will be 3D printed, this book will save you a ton of time and materials.”
“This book provides a wealth of rules, guidelines, and insights to help you create designs that print and behave properly. It does a wonderful job of explaining all the strange effects that can make even simple prints fail, and how to easily minimize or compensate for them.” …..
Excellent book! I was looking for book that explains what designs make sense for 3d printing and why they work, and what to be careful about, after I've watched some video where they mentioned how item has to be designed having 3d printing constraints in mind, and not just put any model (like for injection moulding or from other industry) into slicer, print and expect great results. Then I've read through bunch of book reviews and table of contents and none seemed to be quite covering what I was interested in - until this one.
It's definitely not a beginner book, neither from 3d printing perspective, nor from modelling perspective. It'd say it's intermediate/upper intermediate level - you won't become master in modelling just from this book, however, you'll definitely jump significantly higher and faster than it'd take you to grow from guessing how to make something or copying others without quite understanding why/how it works.
It doesn't provide detailed descriptions how to do something, it's more about why/what to choose, and sometimes language might be quite technical - so you'll need google to decipher it, or watch tutorial how to make some specific thing if just drawing isn't enough for reconstruction.
I appreciated that it was pretty succinct, illustrations would repeat some things from text, but text itself was straight to the point. You can spend days in watching youtube videos where people share this or that idea - I haven't found anyone who has such detailed and organised information btw, but some bits and pieces I did see before. Or you can just read this book cover to cover, even skimming at first to get the overview and then go deeper when you encounter some situation to double check your plan.
Great reference book IMO.
I would recommend it to anyone who wants to understand more about why some choices make sense, and which options there are, however, if you come too early, it might be quite overwhelming - come back later. Basically, come back when modifying and copying others can't solve your problems at hand anymore or if it looks to cumbersome, or if you want to make your model stronger.
Table of contents to help others decide if it's useful for them:
CHAPTER I: THE MEDIUM................................10 DESIGNING FOR USABILITY..........................................................11 THE PALETTE: MATERIALS FOR FFM MANUFACTURING..............13 THE CANVAS: UNIQUE CHARACTERISTICS OF FFM STRUCTURES. 15 ANISOTROPY............................................................................... 18 SLICES OF STRUCTURE................................................................21 THE PRINT NOZZLE... WHY IT CAN MATTER IN DESIGN.................26 SHELL AND INFILL SPECIFICATIONS............................................27 COMMON INFILL GEOMETRIES....................................................32 PERMEABILITY........................................................................... 37
CHAPTER II: DESIGNING FOR FFM...................40 PRINTER LIMITATIONS................................................................41 UNSUPPORTED STRUCTURES.......................................................42 PRINT ORIENTATION AND DESIGN REFACTORING........................46 BED ADHESION..........................................................................50 OVERHANGING STRUCTURES......................................................56 BRIDGING.................................................................................. 57 SUPPORT STRUCTURES...............................................................61 MANAGING AUTOMATICALLY GENERATED SUPPORT....................66
CHAPTER III: DESIGN FOR STRENGTH...............76 A BRIEF PRIMER IN BASIC MECHANICAL DESIGN..........................77 FORCE VS. STRESS..................................................................77 TYPES OF STRESS...................................................................79 STRESS LOCALIZATION...........................................................84 CORNERS, INTERSECTIONS, BOSSES, AND RIBS............................89 LAYER FUSION...........................................................................94 CROSS-SECTIONAL CHARACTERISTICS.........................................97 DETERMINING FAILURE AND WORKING LOADS..........................102 CHAPTER IV: DESIGN PARADIGMS...................106
CHAPTER V: DESIGNING FOR FIT......................116
CHAPTER VI: FASTENING AND JOINERY............124 SCREWS AND BOLTS..................................................................124 JOINERY................................................................................... 130
CHAPTER VII: FUNCTIONAL ELEMENTS AND ENGINEERED FEATURES..................................136 HINGES.................................................................................... 136 LATCHING ASSEMBLIES.............................................................141 MULTI-MATERIAL PRINTING.....................................................145 BUILDING LIGHT.......................................................................151
CHAPTER VIII: UNDERSTANDING THE SLICER. . .154 LAYERS AND SLICES..................................................................155 SHELLS: PERIMETERS AND SOLID LAYERS..................................157
APPENDIX I: MATERIALS FOR FFM PRINTING.....................168 APPENDIX IIA: PRINTING ELECTRICAL CIRCUITS USING FUSED FILAMENT MANUFACTURING (FFM)..................................180 APPENDIX IIB: ANISOTROPY IN FFM PRINTING..................199 APPENDIX IIC: INFILL AND STRENGTH................................212 APPENDIX III: FASTENER TABLES......................................220 GLOSSARY:........................................................................ 222
This book was OK with high level principles, but a bit light on actual examples that could help the user. For example, the author talks about creating a dovetail joint for joining two pieces, but doesn’t explain how to create the matching joint while accounting for tolerances of your printer. Good book for someone that has some design or 3D printing background, but not for a beginner.
There is a lot of information in this book but I seemed to need additional color pictures or illustrations to communicate the more complicated points. I will use the book in the future to inspire ideas of multi part connections. I would like to see a chapter on parts that need entities appeal like enclosures.
Great book with a ton of useful information on getting the most out of FDM printers. If you work with hobby 3d printers and want to achieve better results for engineering projects, this is well worth your time.
A great book for serious 3d printers. Goes into depth on important issues such as grain formation and the relation between grain alignment and strength, etc. This will remain on my shelf as a serious reference book.