The aim of science is not to open the door to infinite wisdom, but to set a limit to infinite error.
Fine quotation from Bertold Brecht to set the mood for a popular science tome. I really came with high hopes to this history of precision work, but I walked out with (mostly) empty hands. I would have been more informed on the subject by browsing wikipedia for a couple of hours than by reading this rambling and often off-topic attempt by Simon Winchester. This is my first read from his output, but I have often heard his name referenced as one of the very best researchers and narrators on a given theme. That might be so, on history or geography or something else, but for me he is clueless about engineering.
Winchester actually blew it right from the prologue, with his attempt to tell a personal story about his father bringing home a box of gauge blocks from his office and doing a kind of magic trick of metal bonding. All fine and dandy, except for the fact that gauge blocks are finely machined on two sides, and not on six, and they should be handled with cotton gloves and not touch skin directly, as even transpiration can lead to corrosion, measuring errors and eventually ruin of a very expensive equipment. It’s not a toy for children. I happen to know this, and a lot more on the subject, as I worked for more than two decades in the field of precision mechanical repairs and metrology, with the last three years as a trainer in industrial skills both in the metric and in the imperial system. And, frankly, I could not use this book in the classroom in any capacity, except for amusing trivia related to the history of the progress of technology.
Even this history smells fishy in the account by Winchester, who seems to go to great lengths to rewrite it in favour of British and American entrepreneurs, dismissing previous concepts and implementations from other countries in footnotes or brief paragraphs that grudgingly mentions some French or German or Russian inventor. I had numerous examples bookmarked, but one of the most egregious is Pierre Vernier, a staple of every serious mechanical workshop who barely merits two lines in a seven hundred pages book on precision.
By far the most annoying aspect of the book is the pay-to-play scheme where the author’s sponsors (Rolls-Royce, Ford, Boeing, Microsoft, Leica, Seiko, etc) get dozens of pages of unrelated history of the company and of its products, while the actual precision aspect discussed in the chapter is once again dismissed in a couple of barely stitched together paragraphs. For example, the chapter on car engines discusses everything related to Rolls-Royce and Ford and production-line increase in productivity, while giving the impression that all parts need to be manufactured to the same high standards of precision. In fact, only three or four components in that engine are very high tolerance. To make all of them with the same precision would drive the price up to exorbitant values. Not to mention the fact that key concepts like tolerance and traceability are introduced abruptly and used indiscriminately in places where they don’t apply.
In any case, each chapter starts with good intentions of introducing progressively more precise measurements, not only of length or shape, but also of time, weight, optics (probably my favorite in the book). Very soon though, the authors returns to his penchant for praising the sponsors instead of discussing the key aspects of technology, dedicating almost 9 out of any 10 pages to company history and trivia, a result probably of his visits to said centers of industry where he found these historical aspects more interesting than the engineering ones. This is quite obvious in the numerous footnotes who refer not to the subject of the chapter, but to unrelated facts about the founders of these companies.
I had similar notes about detours and mis-atributions in the chapter on jet propulsion where no mention is made of one of the pioneers in the field, a Romanian named Henri Coanda, or of the German efforts predating those of Frank Wittle, lionized here by Winchester. The actual relevant precision information (numeric control centers) is again resumed to only a couple of pages out of 50 filled with irrelevant trivia. I would have been extremely interested to read more about electrical discharge machining (EDM) used to obtain high precision jet engine parts, but they are only named in passing.
The structure of the chapters if forced to comply with an artificial scale of increased precision, which leads to some curious decisions of, for example discussing jet engine failure and the importance of blades with less than a thousandth of a millimeter tolerance, when the actual error was a half-millimeter off-center hole in a pipeline. Once again, the author fails to visualize the difference in tolerance between various parts of an engine. Not all of them could be designed to the same high standards.
Later chapters, discussing optics and electronics instead of mechanical workshops are a bit more tolerable, although still filled with off-topic trivia or improbable anecdotes like the one about enhancing a magazine photo to impossible levels of detail, given the normal resolution of an industrial printer (I am also a photographer, not only a mechanical engineer). Probably the author wanted something similar to the movie Blow-Up and made up a story to match. Nevertheless, the chapter of lenses for astronomy and its related interference pattern measurement units was probably the best in the present book. Actually, we have used interference patterns for the most precise surfaces in mechanical seals for refinery in one of my previous jobs.
The chapter on GPS and atomic clocks also had a lot of potential, but unfortunately the discussion is focused on military trivia and GPS history instead of explaining how atomic clocks are built. The chapter about miniaturization of transistors and the machines used for it is also interesting, with the usual filler pages and sponsored company references.
On the plus side, in the conclusion there are some good observations about the need to preserve artisan traditions in an industrial world dominated by automation. On the minus side, the end chapter on the International System of Units is still trying to prove the English and not the French invented the system.
Oh, well! For somebody who works in the field of precision this book is a waste of time. For general information purposes, it has its merits. I might read some other books by Winchester in the future, probably the one about the Atlantic, provided he doesn’t try to explain technology to me.